BASIC
INSTALLATION PROCEDURE FOR INSTALLING CHEV 6.2 & 6.5
Ltr DIESEL to LANDCRUISER (5spd) WITH MARKS ADAPTOR KITS.
Engines
& Adaptor Kits can be supplied so that D.I.Y projects
can be undertaken. Following is the basic procedures utilised
when using Marks
Adaptors '371' Kits
|
| 1)
Clean down engine and engine bay prior to removal. |
| 2)
Drain radiator and engine block of fluids. Remove bonnet,
grill assembly, radiator, battery, battery support bracket
and protection plates from under the vehicle, air conditioning
compressor must be de-gassed by a licensed professional. |
| 3) Remove and
label as necessary oil pressure sender and wiring, temperature
sender and wiring, starter motor wiring, on/off wiring to
carburettor/oil, heater hoses at firewall, fuel inlet and
return lines, vacuum lines, air cleaner assembly, air conditioning
hoses, power steering hoses, clutch slave cylinder assembly
(leave hose on). |
4)
Disconnect any wiring harness between gearbox wiring and
main loom and keep out of the way. Remove bolts connecting
bell housing to engine. Remove engine mount nuts and washers.
Remove engine.
|
| 5) Using an
angle grinder, grind welds from chassis engine mount towers
and remove. Attach Marks bellhousing to gearbox. Position
engine and tack weld towers in position then remove engine
and weld up towers. |
| 6)
Assemble flywheel etc and install to Chev engine. Mount and
align clutch and pressure plate assembly. Remove clutch fork
and pivot from Toyota bellhousing and fit to Marks housing.
Assemble Toyota fork, rubbers and throwout bearing assembly.
Mount bellhousing to engine. (Ensure that you can remove starter
motor - some grinding of the bellhousing may be required in
order to allow starter to drop and be removed). |
| 7) Lower engine
and assemble into vehicle. Begin hooking up all accessories
prior to fitting radiator etc as it is much easier to work
on the vehicle with the radiator removed. |
| 8)
Fit engine oil cooler and hoses. |
| 9) Hook up
carburettor power or 'on' wire on the "on" terminal
of the injector pump. Extend temperature, oil pressure wires
and connect to the Toyota sender units, which are now fitted
to the Chev engine. |
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